Production Next Door

Your product. Globally designed. Locally produced.  

Production Next Door was a real-world laboratory for local, networked, and sustainable production in Hamburg. The project brought together research, civil society, and business to test new forms of urban manufacturing. The aim was to make urban production more ecological, socially equitable, and technologically innovative, and to actively involve citizens in the design process.

The research project investigated how a sustainable, digitally supported value creation process for urban spaces can be designed can be produced – according to the principle of “globally designed, locally manufactured.” The aim was to develop an infrastructure that intelligently combines global product development, local manufacturing, and individual use.

The interdisciplinary research team led by Dr. Pascal Krenz at the Manufacturing Technology Laboratory at Helmut Schmidt University developed and tested concepts for distributed production in cities: Digital technologies were transferred to urban value creation networks, in particular methods from Industry 4.0, machine learning, and data mining.

The focus was on issues relating to the planning and control of decentralized, dynamic production processes, the use of self-learning systems, and the potential for a sustainable circular economy—through shorter transport routes, transparent material flows, and resource-efficient production.

A key element was the publicly advertised ideas competition For Future Furniture, which offered people interested in furniture and design the opportunity to realize their ideas—with the prospect of sharing in subsequent sales proceeds. The award-winning designs were implemented exclusively by local carpentry businesses. In this way, the project not only promoted creative participation, but also regional value creation and sustainable consumption.

The project was supported by HITeC e.V. in the field of artificial intelligence and by UNITY AG in the development of strategic and business model-related approaches for digital platform solutions.

ideas competition

For Future Furniture

Production next door – your product. Globally designed. Locally produced.

Selected competition entries

The production technologies developed within the dtec.bw Fab City project are to be made accessible worldwide through open project documentation, enable maximum scaling and dissemination through self-replication and modular design, and require only minimal costs thanks to the appropriate design approach. Knowledge transfer is to take place in the form of project-based (build) workshops in Fab Labs or Open Labs. Scaling is ensured by the train-the-trainer principle and open documentation, covering a holistic range of topics from product idea to business model.

The associated issues are the subject of various fields of research, such as engineering, economics, law, social sciences, education, logistics, blockchain technology, and urban planning. In this project, an interdisciplinary research team will therefore investigate new theoretical foundations for decentralized digital and networked urban value creation. The findings derived from this research will offer society the opportunity for global product development and local manufacturing combined with new, individualized, and sustainable formats for innovation, production, and education. The project will be implemented in collaboration with local stakeholders and research partners in Hamburg (Fab City Hamburg).

For Future Furniture Competition

Fils Table Modules

The Flis table modules by Jonas Finkeldei are a modular table system that impresses with its static effect and flexible implementation. Table legs and table tops are connected by detachable semi-finished connectors, which makes assembly and disassembly easy. This design promotes local production and supports a sustainable circular economy by using resource-saving materials and minimizing transport distances.

For Future Furniture Competition

Award Ceremony

At the future of making Conf + Expo on March 4, 2023, as part of the EU project INTERFACER, the winners of the direct prizes were announced and the 10 finalists were presented to the public.

Local value creation

The unpredictable occurrence of a global pandemic or escalating trade conflicts today show us the fragility of global, division-of-labor-based industrial value creation. The promotion of local value creation structures has numerous potentials for meeting current ecological, economic, and social challenges (strengthening the resilience of the manufacturing industry, reducing greenhouse gases, empowering regional companies and people).

Circular Economy

The Production Next Door project aimed to contribute to a sustainable circular economy by promoting local value creation structures.

Specifically, the project pursued the following objectives:

  • Empowering regional players through new roles in development, design, and manufacturing
  • Cost-effective, demand-driven manufacturing of customized products
  • Reduction of emissions and resource consumption by avoiding transport routes and overproduction
  • Provision of a wide variety of licensable, openly available product models through the integration of global developer communities
  • Strengthening the resilience of the manufacturing industry by establishing regional production structures

To this end, methods and technologies from the fields of Industry 4.0, machine learning, and data mining were applied to the context of regional production. The aim was to establish a fully digitized value creation process that efficiently connects global online communities in product development, local producers in manufacturing, and end customers in customization in order to minimize friction losses along the entire value chain.

Further information

Globalization and increasing digital networking are leading to completely new patterns of value creation. One model can be summarized under the term bottom-up economy. It differs from traditional economic systems in that it combines production and consumption and features distributed structures and processes for service provision. The bottom-up economy is based on a logic of openness and participation.

In some industries, a paradigm shift away from traditional company-centered, top-down value creation toward more open and collaborative bottom-up concepts can already be observed.

Nowadays, products are rarely repaired:

– because they were not designed for this purpose
– because users lack the knowledge to repair them – because a new product is cheaper.

Repairing items can make a significant contribution to climate protection and resource conservation, promote the local economy, and create jobs.

The Ecodesign Directive, which has been in force in the EU since March 2021, regulates the reparability of individual product groups for the first time. For example, large electrical appliances such as refrigerators, washing machines, and televisions must be easier to repair and have a longer repair life. According to this new directive, refrigerators must be repairable for up to seven years and washing machines for up to ten years. Repairs must be possible using standard tools and (in certain cases) by the user themselves.

Publications

Krenz et al. (2022)

Towards Smaller Value Creation Cycles: Key Factors and their Interdependencies for Local Manufacturing.

Markert et al. (2022)

Cross-Company Routing Planning: Determining Value Chains in a Dynamic Production Network Through a Decentralized Approach.

Krenz et al. (2022)

The Phenomenon of Local Manufacturing: An Attempt at a Differentiation of Distributed, Re-distributed and Urban Manufacturing - Springer eBook Collection, S. 1014–1022.

Krenz (2020)

Formen der Wissensarbeit in einer vernetzten Wertschöpfung, Dissertation, Helmut-Schmidt-Universität.

Project title and duration

Digitale, urbane Produktion – Förderung lokaler Produktionen. 2020-2024

supported by

Contact person

Dr. Pascal Krenz

Research Associate

Research focus

Julia Markert

Research Associate

Research focus